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MCG Reports

Brightness Enhancement and Polarization Recycling:
Opportunity Analysis and Forecast 2005

Principal Researcher and Analysts: Steve Marsland and Carl Cobb
171 pages
December 2005
___________________________________________________

Table of Contents

1 Executive Summary 4
2 Supply and Demand Trends for LCDs 6
2.1 Rapid Growth in Demand 6
2.2 Aggressive Investment in Supply Capacity 7
2.2.1 Makers Must Sell LCD TVs to Resolve Oversupply 8
2.3 Large-Size LCD TVs Face Tough Competition 9
3 Brightness Enhancement Products (BEPs) 14
3.1 Brightness Enhancement Film (BEF) from 3M 14
3.2 BEF Equivalent Film from Competitors 15
3.3 Reverse Prism Film 15
3.4 Prism Light Guides 16
3.5 Polarization Recycling Film (DBEF) from 3M 18
4 LCD Product Configurations Using BEPs 20
4.1 Types of Backlights 20
4.2 Configurations for LCDs 21
4.2.1 LCD without Brightness Enhancement Products (No BEF) 21
4.2.2 LCD with Right-Angle Prism Light Guide 22
4.2.3 LCD with single BEF sheet (1 BEF) 22
4.2.4 LCD with 1 Sheet of DBEF (1 DBEF) 23
4.2.5 LCD with Reserve Prism Sheet and Oblique Prism Light Guide (Reverse Prism Approach 23
4.2.6 LCD with 2 BEF Sheets (2 BEF) 24
4.2.7 LCD With 1 DBEF and 1 BEF Sheet (1 DBEF + 1 BEF) 24
4.2.8 LCD with 1 DBEF and 2 BEF Films (1 DBEF + 2 BEF) 25
4.2.9 Comparisons of Different BEP Configurations 25
5 Supply Chain 27
6 Sales Forecast for BEPs 30
6.1 Forecast for LCD Displays 31
6.2 Product Configurations in Use for 2004 35
6.2.1 Mobile 35
6.2.2 Notebooks 36
6.2.3 Monitors 37
6.2.4 TVs 38
6.2.5 Total All Applications (Area-Weighted) 39
6.3 Product Configurations Forecast 2009 40
6.3.1 Mobile 40
6.3.2 Notebooks 41
6.3.3 Monitors 42
6.3.4 TVs 43
6.3.5 Total All Applications 44
6.4 Total Market Exceeds $3B in 2009 46
6.5 Forecast Top-Level 3M Sales and Sales Mix 52
6.6 3M To Lose Domination in BEF Film 55
6.7 Sales of BEF (3M) 59
6.8 Sales of Competitor BEF Film 65
6.9 Total Sales of BEF and BEF-Equivalent Film 72
6.10 Sales of Reverse Prism Film 74
6.11 Prism Function Light Guides 81
6.12 Polarization Recycling Film (DBEF) 84
7 Competitor Assessments 90
7.1 Minnesota Mining and Manufacturing (3M) 91
7.2 BEF Equivalent Film Competitors 92
7.2.1 General Electric (GE) 92
7.2.2 Kodak 92
7.2.3 Reflexite 92
7.2.4 E Fun (Ying Hui) 93
7.2.5 Others 94
7.3 Competitors Targeting DBEF 94
7.4 Reverse Prism Sheet Makers 94
7.4.1 Mitsubishi Rayon 94
7.4.2 Kuraray 95
7.5 Backlight Makers 95
8 Product Evaluations by Customers 96
8.1 Brightness Enhancement Film 96
8.2 BEF Film Equivalents 100
8.3 Reverse Prism Film 100
8.4 Prism Function Light Guides 100
8.5 Polarization Recycling Film (DBEF) 101
9 Pricing Strategy: 3M and New Entrants 102
9.1 Economic Foundation for Brightness Enhancement 103
9.2 Pricing Scenarios for 3M 105
9.2.1 Introduction 105
9.2.2 Base Case: 107
9.2.3 Aggressive DBEF: 108
9.2.4 High Margin: 109
9.2.5 Aggressive BEF, base case DBEF: 110
9.3 Summary of Pricing Alternatives 111
9.4 Conclusions re probable 3M pricing strategy 112
9.5 3M Non-Price Competition 113
9.6 Entry Strategies for Large Competitors 114
9.7 Entry Strategies for Smaller Competitors 114
9.8 Alternatives to Entry for Smaller Competitors 114
10 3M Patents 116
10.1 Overview of 3M Patents 116
10.2 BEF Patents 116
10.2.1 BEF Patent discussion 116
10.2.2 3M Patents claimed in Vikuiti BEF Family Literature 118
10.3 DBEF Patents 120
10.3.1 DBEF Patent Discussion 120
10.3.2 3M Patents claimed in Vikuiti DBEF Family Literature 121
10.3.3 Other forward references by 3M relating to birefringent multilayer structures 122
11 Survey Methodology and Respondents 129
12 Product Specifications 135

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